To ensure the quality of the motor, the electromagnetic wire has to be pampered like this!
In the production raw materials of motors, electromagnetic wires are relatively more delicate. On the one hand, this is due to the expensive price of electromagnetic wires, and on the other hand, it is also a more important reason because even a slight mistake can lead to catastrophic electrical failures of the motor.
We must take special care of it during manufacturing, transportation, winding, embedding, and post-processing, especially in the winding process. Good motor manufacturers will use necessary fixtures and placement methods to avoid damage to the electromagnetic wire.
The Hengli motor automatic winding machine is currently an intelligent device with ideal operating performance. In addition to ensuring the coil parameters, the coil winding process will not cause electromagnetic damage due to inappropriate actions such as sudden pulling or stopping. Especially, the flexible conduit and low friction ceramic conduit that are matched with it are very effective protective measures.
Hengli Motors' high-quality motors come from precise control of every detail, and the protection of electromagnetic wires is also a very important part of the production and manufacturing process.
A brief introduction to electromagnetic wires
Electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire. Electromagnetic wires must meet various requirements for use and manufacturing processes.
The former includes its shape, specifications, ability to work at high temperatures for short and long periods of time, as well as withstand strong vibrations and centrifugal forces at high speeds in certain situations, withstand corona and breakdown under high voltage, and resist chemical corrosion under special atmospheres; The latter includes the requirements of being subjected to tension, bending, and wear during winding and embedding, as well as swelling and erosion during immersion and drying processes.
Hengli motor electromagnetic wires can be classified according to their basic composition, conductive wire core, and electrical insulation layer. Usually, according to the insulation material and manufacturing method used for the electrical insulation layer, it is divided into enameled wire, wrapped wire, enameled wrapped wire, and inorganic insulation wire.
The use of Hengli motor electromagnetic wires can be divided into two types: ① General purpose, mainly used for motors, electrical appliances, instruments, transformers, etc., generating electromagnetic effects through winding coils, and using the principle of electromagnetic induction to achieve the conversion of electrical energy and magnetic energy; ② Special purpose, applied in fields with special characteristic requirements such as electronic components and new energy vehicles. For example, micro electronic wires are mainly used in the electronics and information industries to achieve information transmission, while special wires for new energy vehicles are mainly used in the production and manufacturing of new energy vehicles.
